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Marathon Heater's Hotrod swaged cartridge heaters are the industry standard.
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Cartridge Heaters Brochure |
| Maximum Watt Density for Heating Metals | ||||||
| Block Temperature in °F | ||||||
| Hole Clearance | 1200 | 1000 | 800 | 600 | 400 | 200 |
| 0.002 | 140 | 270 | 300 | 300 | 300 | 300 |
| 0.003 | 120 | 205 | 295 | 300 | 300 | 300 |
| 0.004 | 100 | 175 | 240 | 300 | 300 | 300 |
| 0.005 | 90 | 145 | 200 | 285 | 300 | 300 |
| 0.007 | 70 | 100 | 150 | 200 | 250 | 300 |
| 0.010 | 60 | 90 | 110 | 150 | 200 | 225 |
| 0.015 | 50 | 75 | 95 | 110 | 140 | 165 |
| 0.030 | 40 | 60 | 80 | 90 | 100 | 110 |
| 0.060 | 30 | 40 | 50 | 55 | 65 | 65 |
| 0.100 | 25 | 35 | 45 | 50 | 50 | 50 |
Standard Hotrod Features
| Diameters | 1/8", 1/4", 6.5mm, 5/16", 8mm, 3/8", 10mm, 12mm, 12.5mm, 1/2", 13mm, 17/32", 5/8", 16mm, 17mm, 11/16", 19mm, 3/4", 20mm, 1" |
|---|---|
| Lengths | 3/4" to 15 ft. |
| Leads | 550°C rated, other styles available |
| Sheath Material | 304 stainless steel standard, 316 stainless steel and Incoloy 800 available. Click here for more information. |
| Volts | 480 volts max |
| Watts | up to 400 watts per square inch |
| Agency Certifications | UL recognized (file no. E202904), CSA certified (file no. LR 109455-1) |
Hotrod Options
There are literally hundreds of options that can be added to your Hotrod cartridge heater. Here are a few of our most popular modifications. If you don't see what your looking for, contact us at This e-mail address is being protected from spambots. You need JavaScript enabled to view it for assistance.
- Diameters - Includes Metric and Standard
- Sheath Materials - Stainless Steel, Incoloy.
- Termination options-includes lead types, lead orientations, plugs, etc.
- Lead-Wire-Options-choose from a variety of lead wires.
- End Seal-Options-includes steatite, Teflon, mica, and lava end-pieces, and potting options.
- Construction-Options-includes electrical options, distributed wattage, double ended heaters, bent heaters, etc.
- Add-Ons include NPT fittings, flanges, tabs, stops, special tips, etc.
Cartridge Heaters

